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Product range
   
Mixer for Solids - Dry & Wet
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Dryer - Solid
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Vaccume Mixer Dryer
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Milling- Granulator-Size Reduction
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Seiving- Grading
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Blender
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Material Conveying
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CIP- WIP- Bunker Washing System
   
Contact us
Address Plot No. 3713, Phase IV, G.I.D.C., Vatva,
Ahmedabad-382445,
Gujarat, India.
   
Phone Phone : +91-79-25841623
Mobile : +91-9687629250
   
Email:sales@prismpharmamachinery.com
website:www.mixerblenderdryer.com
RCVD
High precision low temperature vacuum Drying & Mixing Process Technology

Application & Process :

The RCVD is suitable for drying the material which can not operate at low Temperature easily oxidized, poisonous in nature. The Double Cone Rotating Vacuum Drying Equipment is a new drier that integrates mixing and drying in the one body and equips with condenser and vacuum pump. Therefore the vacuum drier is formed. The drier is advanced in design, simple in inner structure, easy for cleaning, to discharge all raw material, convenient in operation and improving work environment. Meanwhile raw material is rotating accompanying with the rotating of container; raw materials cannot be accumulated onto the wall of container, so it has high efficiency heat transfer and high speed drying which save energy. Raw materials are dried uniformly and have good quality at low temperature. It can widely apply to dry raw materials of pharmaceuticals, chemical, Pesticides, foodstuff , dyestuff and so on industries. The equipment is in conformity with the requirements of "GMP". If the solvent does not recover, the condenser may be not used.

  • 1. Material that cannot undertake high temperature.
  • 2. Material that is easy to oxidize.
  • 3. Material that do not permit to destruct.
  • 4. To recover material with residual volatile.
  • 5. Material with vigorous irritative and toxicity

The RCVD consists of a jacketed double conical shell rotating around 6 RPM with under the state of vacuum inside the shell, pass steam or hot water in to jacket for heating. The large heating surface area presented by the internals of the cone ensures uniform drying of the product, as the product gently tumbles while the cone rotates slowly. The vaporized steam can be pumped out through vacuum exhaust pipe when the damp raw material absorbed heat. The diffusive action induced by the tumbling cone constantly presents a fresh layer to come into contact with the indirectly heated walls of the shell, the dry speed of raw material is quickened and uniform drying efficiency is raised too. A well designed sealing system enable maintenance of deep vacuum inside the shell, and also ensures positive circulation of a heating media in the jacket.

Salient Features :

  • Design is cGMP – Current Good Manufacturing Practices compliance
  • All Product contact parts AISI 316/ 316L & non contact parts AISI 304.
  • Simple & compact Design for Easy to operate, clean, convenient & user friendly.
  • Automated mixing and Drying process in single bowl.
  • Dust free operation.
  • High vacuum operation
  • Low temperature drying.
  • Solvent recovery
  • Continuous rotation of container, material will make complex impacting motion in the container and reach to uniform mixing and drying at low temperature..
  • Continues vacuum maintenance during process.
  • Vacuumized closed system with condenser, Receiver for solvent recovery & Cyclone separator to recovery the solid particle.
  • Rapid & Complete discharge / Zero holdup after discharge
  • The product dried is homogeneous with uniform properties.
  • Very low value of final moisture even at low drying temperatures.
  • Inside Filter assembly with 5 Micron.

Optional Features :

  • Option for advance PLC Controls with HMI touch screen..
  • Option for Flame Proof Electrical.
  • Option for lump breaker.
  • Option for condenser, Receiver & Cyclone for solvent recovery.
  • Option for heating media steam/ hot water / hot oil.

Safety Features :

  • Temperature controls, Process controls, Vacuum relief valve, Over load protection and Emergency stop.
Model
PRVD
100
PRVD
200
PRVD
350
PRVD
500
PRVD
750
PRVD
1000
PRVD
1500
PRVD
2000
PRVD
3000
PRVD
4500
PRVD
6000
Total Volume -Liter
100
200
350
500
750
1000
1500
2000
3000
4500
6000
Working Volume- Liter
50
100
175
250
375
500
750
1000
1500
2250
3000
Heating Area- m²
             
Approx. RPM
             
Power Kw
             
Height of Rotating Container
             
Total Weight
Please contact us for more details.
 
Design Pressure inside Container
             
Design Pressure in Jacket
             
   
RCVD -1800L
RCVD -100L
RCVD
RCVD
   
RCVD -1000L
RCVD Diagram
RCVD -1000L
RCVD Diagram